McCulloch 100 Series & 160S
McCulloch 100 Series & 160S
General Assembly
| ID | Parts Number | Parts Description | Notes | Purchase |
|---|---|---|---|---|
| 1 | 110676 | Nut-Hex Head 1/4-28 (65-75 in. lb. torque) | ||
| 2 | 110972 | Screw-Hex 1/4-28x.75 | ||
| 3 | Brake Assembley-Chain | |||
| 4 | Chain-Saw | Refer to Chain, Bar and Accessories Catalog- 180119-RI | ||
| 5 | Bar-Guide | Refer to Chain, Bar and Accessories Catalog- 180119-RI | ||
| 6 | 218886 | Grinder Assembly | Used on units equipped with Auto Sharp. | |
| 7 | 215447 | Knob-Auto Sharp | Used on units equipped with Auto Sharp. | |
| 8 | 110583 | Screw-Pn Hd 8-32x.44 (35-40 in. lb. torque) | Used on units equipped with Auto Sharp. | |
| 9 | 215209 | Bracket-Auto Sharp | Used on units equipped with Auto Sharp. | |
| 10 | 110639 | Screw-Hex Hd 12-24 x 1 (55-60 in. lb. torque) | ||
| 11 | 218867 | Cover-Fuel /Oil Tank | ||
| 12 | 93194-01 | Washer-Rubber | ||
| 13 | 92479 | Lever/Handguard | ||
| 14 | 213278 | Kit-Clutch | ||
| 15 | 213278 | Shoe-Clutch | ||
| 16 | 93608 | Spring-Assembly | ||
| 17 | Rivert-Fit. 1/8x.547 | |||
| 18 | Plate | |||
| 19 | Rotor | |||
| 20 | 94244 | Nut-Clutch(160-170 in. lb. torque) | ||
| 21 | 94243 | Plate-Dust | ||
| 22 | 215252 | Drum/Sprocket/Bearing Assembly | ||
| 23 | 91222 | Bearing-Needle | ||
| 24 | 215259 | Spacer-Drum | ||
| 25 | 110953 | Screw-Hx Hd 12-24x.625 (70-80 in. lb. torque) | ||
| 26 | 110686 | Screw-Hx Hd 13-16x2 (35-45 in. lb. torque) | ||
| 27 | 214505 | Frame/Grip Assembly | ||
| 28 | 217761 | Kit-Fuel/Oil Tank WLA | ||
| 29 | 91148 | Seal-Fuel Vent | ||
| 30 | 84956 | Pickup-Fuel | ||
| 31 | 217755 | Piston-Manual Oiler | ||
| 32 | 83946 | Spring-Assembly | ||
| 37 | 110672 | Screw-Oval Hd 4-40x1 | ||
| 38 | 83870 | Knob-Choke | ||
| 39 | 93437 | Latch Assembly-Throttle | Used on models with Throttle Latch on Carburetor. | |
| 40 | 216440 | Screw-Throttle Lock | ||
| 41 | Latch-Throttle | |||
| 42 | Spring-Compression | |||
| 43 | 218130 | Handle/Trigger/Throttle Asy | Used on models with Throttle Latch on handle. | |
| 44 | 222992 | Kit-Throttle Latch NLA | Used on models with Throttle Latch on handle. | |
| 45 | Knob-Throttle Latch | Used on models with Throttle Latch on handle. | ||
| 46 | Spring-Throttle Latch | Used on models with Throttle Latch on handle. | ||
| 47 | Rivert-Flat | Used on models with Throttle Latch on handle. | ||
| 48 | 217908 | Handle/Safety Trigger Asy | Used on models with Throttle Latch on handle. Used on units equipped with Sawdust Shield as original equipment | |
| 49 | 68566 | Screw-Idle Adjustment | ||
| 50 | 110807 | Screw-Pan Hd 8-32x.312 (35-50 in. lb. torque) | ||
| 51 | 90290 | Deflector-Sawdust | Used on units equipped with Sawdust Shield as original equipment | |
| 52 | 217015 | Shroud-Using Auto Sharp | Used on units equipped with Auto Sharp. | |
| 216963 | Shroud-Non Auto Sharp | |||
| 53 | -91853 | Cover-Air Filter | ||
| 54 | 91796 | Screw-Filter Cover | ||
| 55 | 216905 | Filter-Air | ||
| 56 | 84918 | Washer-Air Seal | ||
| 57 | 216490 | Screw-Hex Hd 12-24 x.76(70-80 in. lb. torque) | ||
| 58 | 110959 | Screw-Hex Hd 8-32x.50(25-30 in. lb. torque) | ||
| 59 | -213255 | Starter Asy | ||
| 60 | 90425 | Housing-Starter | ||
| 61 | 110041 | Screw-Pan Hd 8-32x.50 (20-25 in. lb. torque) | ||
| 62 | 68497 | Washer-Special | ||
| 63 | 213257 | Drum/Rope Assembly | ||
| 64 | 83203 | Rope-Starter | ||
| 65 | 83078 | Spring-Rewind | ||
| 66 | 91255 | Handle Asy-Starter | ||
| 67 | 105490 | Washer-Starter Handle | ||
| 68 | 110953 | Screw-Hex Hd 12-24x.625 (20-25 in. lb. torque) | ||
| 69 | 84520-01 | Plate-Washer | ||
| 70 | 84519 | Sleeve-Handle | ||
| 71 | 217909 | Trigger-Throttle | ||
| 72 | 83940 | Spring-Trigger Return | ||
| 73 | 83935 | Contact-Switch | ||
| 74 | 83936 | Protector-Switch | ||
| 75 | 83934 | Button-Switch | ||
| 76 | 218853 | Decal-2.0 Cu. In. | ||
| 77 | 219058 | Label-Safety | ||
| 78 | Powerhead Asy |
Carburetor Assembly-ZAMA
| ID | Parts Number | Parts Description | Notes | Purchase |
|---|---|---|---|---|
| 214082-01 | Carburetor Assy-Zama M1-M7 | One of two carburetors used alternately. Identify carburetor before ordering repair kits. | ||
| 1 | Screw - Plate | |||
| 2 | Valve - Choke | |||
| 3 | Valve - Throttle | |||
| 4 | Spring - Choke | |||
| 5 | Ball - Friction | |||
| 6 | "E" Ring | |||
| 7 | Shaft Assembly - Throttle | |||
| 8 | Spring - Throttle Return | |||
| 9 | Spring - Idle Adjustment | Contained in Needle Kit, P/N 217086 | ||
| 10 | Screw - Main Adjustment | Contained in Needle Kit, P/N 217086 | ||
| 11 | Spring - Screw | Contained in Needle Kit, P/N 217086 | ||
| 12 | Screw - Cover | |||
| 13 | "C" Ring | |||
| 14 | Strainer | Contained in Repair Kit, P/N 217079 | ||
| 15 | Cover - Pump | |||
| 16 | Screen | Contained in Repair Kit, P/N 217079 | ||
| 17 | Kit - Pump diaphragm | Contained in Repair Kit, P/N 217079 , Contained in Gasket/Diaphragm Kit, P/N 216722. | ||
| 18 | Body - Pump | |||
| 19 | Diaphragm - Main | Contained in Repair Kit, P/N 217079 , Contained in Gasket/Diaphragm Kit, P/N 216722. | ||
| 20 | Gasket - Main | Contained in Repair Kit, P/N 217079 , Contained in Gasket/Diaphragm Kit, P/N 216722. | ||
| 21 | Disk | Contained in Repair Kit, P/N 217079 | ||
| 22 | Screw | Contained in Repair Kit, P/N 217079 | ||
| 23 | Pin - Arm | Contained in Repair Kit, P/N 217079 | ||
| 24 | Arm - Needle Valve | Contained in Repair Kit, P/N 217079 | ||
| 25 | Spring - Arm | Contained in Repair Kit, P/N 217079 | ||
| 26 | Valve - Needle | Contained in Repair Kit, P/N 217079 | ||
| 27 | Plug - Welch | Contained in Repair Kit, P/N 217079 | ||
| 28 | Valve Asy - Main Nozzle | Contained in Repair Kit, P/N 217079 |
Carburetor Assembly-WALBRO
| ID | Parts Number | Parts Description | Notes | Purchase |
|---|---|---|---|---|
| 214082-02 | Carburetor Assy - Walbro MDC | One of two Carburetotrs were used alternately. When Ordering Repair Kits identify Carburetor. Because Walbro Carburetor, P/N 214082-02, is nolonger available, it is necessary to order Zama Carburetor, P/N 214082-01 as service replacement | ||
| 1 | Screw - Plate | Contained in Major Repair Kit, P/N 217084 | ||
| 2 | Plate - Choke | |||
| 3 | Ball - Choke Friction | Contained in Major Repair Kit, P/N 217084 | ||
| 4 | Spring - Choke Friction | Contained in Major Repair Kit, P/N 217084 | ||
| 5 | Plate - Throttle | |||
| 6 | Screw - Clip | |||
| 7 | Clip - Throttle Shaft | |||
| 8 | Shaft Assembly - Throttle | |||
| 9 | Needle - Idle | Contained in Major Repair Kit, P/N 217084 | ||
| 10 | Needle - High Speed | Contained in Major Repair Kit, P/N 217084 | ||
| 11 | Spring - Needle | Contained in Major Repair Kit, P/N 217084 | ||
| 12 | Screw Assembly - Body | Contained in Major Repair Kit, P/N 217084 | ||
| 13 | Cover Assembly - Pump | |||
| 14 | Ring - Vent Screen | Contained in Major Repair Kit, P/N 217084 , Contained in Minor Repair Kit, P/N 216727 | ||
| 15 | Vent - Screen | Contained in Major Repair Kit, P/N 217084 , Contained in Minor Repair Kit, P/N 216727 | ||
| 16 | Diaphragm - Fuel Pump | Contained in Major Repair Kit, P/N 217084 , Contained in Minor Repair Kit, P/N 216727 | ||
| 17 | Gasket - Metering Diaphragm | Contained in Major Repair Kit, P/N 217084 , Contained in Minor Repair Kit, P/N 216727 | ||
| 18 | Body - Fuel Pump | |||
| 19 | Diaphragm Assembly - Metering | Contained in Major Repair Kit, P/N 217084 , Contained in Minor Repair Kit, P/N 216727 | ||
| 20 | Gasket - Fuel Pump | Contained in Major Repair Kit, P/N 217084 , Contained in Minor Repair Kit, P/N 216727 | ||
| 21 | Screw - Metering Lever Pin | Contained in Major Repair Kit, P/N 217084 , Contained in Minor Repair Kit, P/N 216727 | ||
| 22 | Pin - Metering Lever | Contained in Major Repair Kit, P/N 217084 , Contained in Minor Repair Kit, P/N 216727 | ||
| 23 | Valve - Inlet Needle | Contained in Major Repair Kit, P/N 217084 , Contained in Minor Repair Kit, P/N 216727 | ||
| 24 | Lever - Metering | Contained in Major Repair Kit, P/N 217084 , Contained in Minor Repair Kit, P/N 216727 | ||
| 25 | Spring - Metering Lever | Contained in Major Repair Kit, P/N 217084 , Contained in Minor Repair Kit, P/N 216727 | ||
| 26 | Plug - Welch 7/16 | Contained in Major Repair Kit, P/N 217084 , Contained in Minor Repair Kit, P/N 216727 | ||
| 27 | Screen - Inlet | Contained in Major Repair Kit, P/N 217084 , Contained in Minor Repair Kit, P/N 216727 | ||
| 28 | Ring - Inlet Screen | Contained in Major Repair Kit, P/N 217084 | ||
| 29 | Plug - Welch 1/2 | Contained in Major Repair Kit, P/N 217084 , Contained in Minor Repair Kit, P/N 216727 | ||
| 30 | Screen | Contained in Major Repair Kit, P/N 217084 , Contained in Minor Repair Kit, P/N 216727 | ||
| 31 | Ring - Retaining | Contained in Major Repair Kit, P/N 217084 , Contained in Minor Repair Kit, P/N 216727 | ||
| 32 | Spring - Throttle Return |
Powerhead Assembly
| ID | Parts Number | Parts Description | Notes | Purchase |
|---|---|---|---|---|
| 1 | 86438 | Valve-Check | Used on units with manual oiler only | |
| 2 | 217156 | Connector-Oil Tank/Bar Pad | Used on units with manual oiler only | |
| 3 | 105603 | Ring- "O" Spacer | Used on units with manual oiler only | |
| 4 | 217168 | Connector-Pump/Bar Pad | Used on units equipped with automatic oiler | |
| 5 | 217167 | Connector-Pump/Oil Tank | Used on units equipped with automatic oiler | |
| 6 | 83896 | Bail-Pump Retaining | Used on units equipped with automatic oiler | |
| 7 | -219989 | Pump Assembly-Oil | Used on units equipped with automatic oiler | |
| 8 | 83891 | Spring-Return | Used on units equipped with automatic oiler | |
| 9 | 110651 | Screw-Oil Flow Adjustment | Used on units equipped with automatic oiler | |
| 10 | Body-Pump | Used on units equipped with automatic oiler | ||
| 11 | 216426 | Kit-Oil Pump Repair | Used on units equipped with automatic oiler | |
| 12 | 105603 | Ring- "O" .114x.070 | Used on units equipped with automatic oiler | |
| 13 | Ring-Oil Pump Piston | Used on units equipped with automatic oiler | ||
| 14 | Piston Assembly-Oiler | Used on units equipped with automatic oiler | ||
| 15 | -216423 | Sleeve-Oil Pump | Used on units equipped with automatic oiler | |
| 16 | -216422 | Eyelet | Used on units equipped with automatic oiler | |
| 17 | 110653 | Ring- "O" | Used on units equipped with automatic oiler | |
| 18 | 215411 | Muffler Assembly | One of two Muffler Assemblies used. Identify which one you have prior to ordering replacement parts. | |
| 19 | 110681 | Screw-Skt. Hd. 10-24x.250 (40-45 in. lb. torque) | One of two Muffler Assemblies used. Identify which one you have prior to ordering replacement parts. | |
| 20 | 92961 | Deflector-Exhaust | One of two Muffler Assemblies used. Identify which one you have prior to ordering replacement parts. | |
| 21 | 215394 | Screw-Special (70-80 in. lb. torque) | One of two Muffler Assemblies used. Identify which one you have prior to ordering replacement parts. | |
| 22 | 214204 | Kit-Spark Arrestor Screen | One of two Muffler Assemblies used. Identify which one you have prior to ordering replacement parts. | |
| 23 | 101987 | Screw-6-32x.250 | One of two Muffler Assemblies used. Identify which one you have prior to ordering replacement parts. | |
| 24 | 215871 | Nut-Muffler (40-60 in. lb. torque) | One of two Muffler Assemblies used. Identify which one you have prior to ordering replacement parts. | |
| 25 | 215471 | Plate-Lock | One of two Muffler Assemblies used. Identify which one you have prior to ordering replacement parts. | |
| 26 | 215472 | Deflector-Exhaust | One of two Muffler Assemblies used. Identify which one you have prior to ordering replacement parts. | |
| 27 | 216805 | Screen-Spark Arrestor | One of two Muffler Assemblies used. Identify which one you have prior to ordering replacement parts. | |
| 28 | 215774 | Cover | One of two Muffler Assemblies used. Identify which one you have prior to ordering replacement parts. | |
| 29 | 215776 | Baffle | One of two Muffler Assemblies used. Identify which one you have prior to ordering replacement parts. | |
| 30 | 213369 | Screw-Hex Wsh M6 (70-85 in. lb. torque) | One of two Muffler Assemblies used. Identify which one you have prior to ordering replacement parts. | |
| 31 | 215757 | Bolt-Shoulder (65-85 in. lb. torque) | One of two Muffler Assemblies used. Identify which one you have prior to ordering replacement parts. | |
| 32 | 215773 | Base | One of two Muffler Assemblies used. Identify which one you have prior to ordering replacement parts. | |
| 33 | 62345 | Plug-Spark DJ8J Champion | ||
| 92879 | Plug-Spark RDJ8 Champion | |||
| 34 | -89274 | Rod-Throttle | ||
| 35 | 89059 | Hose-Fuel | ||
| 36 | 90660 | Adaptor-Fuel Hose | ||
| 37 | 110908 | Ring- "O" Adaptor | ||
| 35A | -90661 | Kit-Fuel Hose | Used with Welbro Carburetors only. | |
| 36 | 90660 | Adaptor-Fuel Hose | Used with Welbro Carburetors only. | |
| 37 | 110908 | Ring- "0" | Used with Welbro Carburetors only. | |
| 38 | -87826 | Clamp-Fuel Hose | Used with Welbro Carburetors only. | |
| 39 | 216640 | Nut-Hex 5/16-24 (200-220 in. lb. torque) | ||
| 40 | 94737 | Flywheel/Pawl Assembly | ||
| 41 | 216984 | Pin-Pawl | See Service Bulletin 1833. When replacing metal pawls with plastic pawls, order these components. | |
| 42 | 216982 | Spring-Pawl | See Service Bulletin 1833. When replacing metal pawls with plastic pawls, order these components. | |
| 43 | 93469 | Washer-Pawl | See Service Bulletin 1833. When replacing metal pawls with plastic pawls, order these components. | |
| 44 | 216983 | Pawl-Starter | See Service Bulletin 1833. When replacing metal pawls with plastic pawls, order these components. | |
| 45 | 102164 | Key-Woodruff | ||
| 46 | -222866 | Screw-Pan Head 8-32x1.75 | ||
| 47 | 105976 | Washer-Flat 11/64" | ||
| 48 | 67177 | Washer-Insulating | ||
| 49 | 68198 | Tube-Insulating | ||
| 50 | Carburetor Assemblies | |||
| 51 | 68197 | Gasket-Carburetor | ||
| 52 | 219389 | Connector/Insulator Assy | One of two Stop Switch Connectors installed by the factory | |
| 53 | 219754 | Insulator-Carburetor | ||
| 54 | Screw-Connector | One of two Stop Switch Connectors installed by the factory | ||
| 55 | 219390 | Connector-Stop Switch | ||
| 56 | Screw-Hex HD 8-32x1/2 | One of two Stop Switch Connectors installed by the factory | ||
| 57 | Connector-Stop Switch | One of two Stop Switch Connectors installed by the factory | ||
| 58 | Eyelet-Connector | One of two Stop Switch Connectors installed by the factory | ||
| 59 | 90714 | Gasket-Insulator | ||
| 60 | 84957 | Coil-Lamination Assembly | Used on units equipped with Points and Coll. , Coll-Lamination Assembly, P/N 84957 can only be used with Crankshuft, P/N 91932 | |
| 61 | 215351 | Wire Assembly-Spark Plug | Used on units equipped with Points and Coll. | |
| 62 | -95266 | Boot | Used on units equipped with Points and Coll. , Used on units equipped with CDI ignition | |
| 63 | -102556 | Connector | Used on units equipped with Points and Coll. , Used on units equipped with CDI ignition | |
| 64 | 110364 | Screw-Pan Head 6-32x.625 | Used on units equipped with Points and Coll. | |
| 65 | 69344 | Wire Assembly-Coil | Used on units equipped with Points and Coll. | |
| 66 | 110041 | Screw-Pan Head 8-32x.50 | Used on units equipped with Points and Coll. | |
| 67 | 85358 | Condenser | Used on units equipped with Points and Coll. | |
| 68 | 100035 | Nut-Hex 6-32 | Used on units equipped with Points and Coll. | |
| 69 | 84502 | Connector-Stop Switch | Used on units equipped with Points and Coll. | |
| 70 | 67841 | Cover-Breaker Box | Used on units equipped with Points and Coll. | |
| 71 | 69323 | Seal-Breaker Box | Used on units equipped with Points and Coll. | |
| 72 | 213032 | Screw-Hex Head 8-32x.50 | Used on units equipped with Points and Coll. | |
| 73 | 69322 | Washer-Special | Used on units equipped with Points and Coll. | |
| 74 | 105976 | Washer-Flat 11/64" | Used on units equipped with Points and Coll. | |
| 75 | 88811 | Breaker-Assembly | Used on units equipped with Points and Coll. | |
| 76 | 84505-01 | Kit-Breaker Box | Used on units equipped with Points and Coll. | |
| 77 | 92037 | Washer | Used on units equipped with Points and Coll. | |
| 78 | 217031 | Ignition Assembly-CDI | Used on units equipped with CDI ignition, Electronic Ignition, P/N 217031 can only be used with Crankshaft , P/N 217042. | |
| 62 | -95266 | Boot | Used on units equipped with Points and Coll. , Used on units equipped with CDI ignition | |
| 63 | -102556 | Connector | Used on units equipped with Points and Coll. , Used on units equipped with CDI ignition | |
| 79 | Wire-Spark Plug | Used on units equipped with CDI ignition | ||
| 80 | 217190 | Wire Assembly-Stop Switch | Used on units equipped with CDI ignition | |
| 81 | 217165 | Cylinder/Crankcase Using Auto Sharp | Used on units equipped with Auto Sharp | |
| 82 | 83856 | Bolt-Bar Mounting | ||
| 83 | 110914 | Plug-Cup | ||
| 81 | 216935 | Cylinder/Crankcase Using Automatic Oiler | Used on units equipped with automatic oiler | |
| 82 | 83856 | Bolt-Bar Mounting | ||
| 83 | 110914 | Plug-Cup | ||
| 81 | 217067 | Cylinder/Crankcase Without Automatic Oiler | Used on units with manual oiler only | |
| 82 | 83856 | Bolt-Bar Mounting | ||
| 83 | 110914 | Plug-Cup | ||
| 84 | 120097 | Screw-Hex M5x25 (70-80 in. lb. torque) | ||
| 81 | 216950 | Cylinder/Crankcase (Plated) Using Automatic Oiler | Used on Mac 160S and Eager Beaver Super 16 only. | |
| 82 | 83856 | Bolt-Bar Mounting | ||
| 83 | 110914 | Plug-Cup | ||
| 84 | 120097 | Screw-Hex M5x25 (70-80 in. lb. torque) | ||
| 85 | 213327 | Screw-Special | Used as original equipment only. | |
| 86 | 94662 | Piston Assembly | ||
| 87 | 95143 | Ring-Piston | ||
| 88 | 92836 | Pin-Piston | ||
| 89 | 111026 | Ring-Snap | ||
| 86 | 216713 | Piston Assembly (Non-Plated) | Used on Mac 160S and Eager Beaver Super 16 only. | |
| 87 | 216705 | Ring-Piston | ||
| 88 | 92836 | Pin-Piston | ||
| 89 | 111026 | Ring-Snap | ||
| 90 | 94135 | Rod-Assembly-Connecting | ||
| 91 | 94654 | Screw-Connecting Rod | ||
| 92 | 68095 | Roller-Needle (set of 20) | ||
| 93 | 110984 | Bearing-Needle | ||
| 94 | 213282 | Bearing-Crankshaft | If the Crankshaft Bearing and Seal have been installed into a Metal Sleeve, order part number 93763 which include the Sleeve and item numbers 94 and 95 | |
| 95 | 83859 | Seal-Crankshaft | If the Crankshaft Bearing and Seal have been installed into a Metal Sleeve, order part number 93763 which include the Sleeve and item numbers 94 and 95 | |
| 96 | -217042 | Crankshaft | Used on units equipped with CDI ignition , Electronic Ignition, P/N 217031 can only be used with Crankshaft , P/N 217042. | |
| -91932 | Crankshaft | Used on units equipped with CDI ignition , Coll-Lamination Assembly, P/N 84957 can only be used with Crankshuft, P/N 91932 |
Brake Housing Assembly
| ID | Parts Number | Parts Description | Notes | Purchase |
|---|---|---|---|---|
| A | 216551 | Brake Assembly-Chain | One of two Brake Housings used. Identify Brake you have prior to ordering replacement parts. | |
| B | 216416 | Brake Assembly-Chain | One of two Brake Housings used. Identify Brake you have prior to ordering replacement parts. | |
| 1 | 111047 | Screw-Pan Hd 8-32x.625 | ||
| 2 | 94709 | Band-Brake | ||
| 3 | 215758 | Kit-Latch | ||
| 4 | 216755 | Latch | ||
| 5 | -215721 | Spring-Compression | ||
| 6 | 93602 | Pivot-Latch | ||
| 7 | 216549 | Pivot-Lever | ||
| 8 | 92867 | Lever | ||
| 9 | 213907 | Pin-Roller | ||
| 10 | 214368 | Bearing-Roller | ||
| 11 | 90658 | Screw-Adjusting | ||
| 12 | 110907 | Ring-Retaining | ||
| 13 | 84929 | Nut-Bar Adjusting | ||
| 14A | 216553 | Housing-Brake | One of two Brake Housings used. Identify Brake you have prior to ordering replacement parts. | |
| 14B | 216414 | Housing-Brake | One of two Brake Housings used. Identify Brake you have prior to ordering replacement parts. |